Precision Three-Sixty Degree Aerosol Valve With Programmable Actuator for Fabric Coating Systems Featuring Low-Pressure Atomization
Product Description:
Engineered for textile manufacturing, this Three-Sixty Degree Aerosol Valve With Actuator revolutionizes fabric finishing with controlled 360° application of water-repellents, flame retardants, and anti-static coatings. The servo-electric actuator enables programmable rotation patterns (spiral, oscillating, or indexed) synchronized with conveyor speeds up to 120 m/min. Its patented low-pressure nozzle technology atomizes viscous formulations at just 15 PSI, preventing fabric saturation while achieving 5-micron droplet uniformity – critical for technical textiles requiring precise add-on rates (±2%). Constructed with ceramic-coated internals and PTFE seals, it withstands formaldehyde-based resins and acidic catalysts without corrosion. Integrated pattern memory stores 50+ spray recipes for rapid changeovers between denim, nonwovens, and technical fabrics. Real-time flow monitoring via IO-Link prevents costly reworks in automated textile finishing lines where coating consistency determines product performance.
Bullet points
Smart Pattern Control: 8 programmable rotation modes via HMI or PLC
Low-Pressure Optimization: 15-30 PSI operation reduces bounce-back on delicate fabrics
High-Viscosity Handling: Specialized nozzle design processes up to 500 cP coatings
Quick-Change Cartridges: Swap chemistry modules in <2 minutes
Energy Recovery System: Regenerative braking cuts power consumption by 40%
Specific Application Scenario
Applying durable water repellent (DWR) to moving parachute fabric – rotating 360° while maintaining exact 0.8 g/m² coating weight across 5-meter widths.
Specifications:
| Component | Part No. | Part Description |
| Mounting cup | 1-F2 | Both sides with clear lacquered tinplate ,with down dimples |
| Outer gasket | 1-G1 | Buna |
| Inner gasket | 1-B4 | Neoprene |
| Stem | 1-A7 | Orange color, double orifice 2X diameter 0.51mm |
| Spring | 1-C1 | Stainless steel |
| Housing | 1-D1 | all direction valves housing tail orifice: diameter 2.0mm with stainless steel ball white |
FAQ:
Q: Can the actuator synchronize with irregular fabric movements?
A: Yes – encoder feedback adjusts rotation in real-time to compensate for conveyor variations.
Q: Minimum coating weight achievable with this aerosol valve?
A: 0.1 g/m² at 20 micron droplet size (verified per ISO 3175-2).
Q: Are explosion-proof versions available for solvent-based treatments?
A: ATEX Zone 1 kits include pressurized enclosures and intrinsically safe electronics.
Q: How are nozzle clogs prevented with particulate-laden formulations?
A: Self-purging nozzle design with ultrasonic cleaners on maintenance cycles.
Q: Can I replicate hand-spray patterns for artisanal textiles?
A: Yes – teach mode records manual movements for digital reproduction.
Product Tags:
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Precision Three-Sixty Degree Aerosol Valve With Programmable Actuator for Fabric Coating Systems Featuring Low-Pressure Atomization Images
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